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Drmix's 96 CGP GSR Turbo Drag Build Thread

537K views 2.5K replies 142 participants last post by  drmix  
#1 · (Edited)
Organized oldest to newest updates: (Need to update)

Motor swap plus OEM parts
Valve cover plus parts delivered
Front end installed
Rims and HID retrofit
Body work on the hatch begins
Body work complete! Plus ITR throttle cable swap
Door panels
Finally tires so I can mount the rims
New deck, mudflaps, and antenna delete
Tan to black swap
Carbon fiber vinyl on the interior
The NO BS Big Brake upgrade
Header/test pipe install
Koni/Ground Control installed
I hate thieves!!
New lugs/detail pics/VTEC solenoid gaskets
Plasti-Dipped rims
Tinted windows
LED reverse lights
Extended studs plus new wheel bearings
ASR subframe brace and sway bar
JDM ITR Recaros
Mishimoto radiator, fan and pipe kit
Bad news once again
New motor plans
Picked up new motor
Tune results
Intake, MTX-L, oil pressure gauge arrived
Remote oil pressure sender, gauges installed
New camera test pics
Dragon Run 2013
Dragon Run Pics
Catch can installed
Ugh! Low compression results
AC delete and weight reduction
Block needs rebuilt...time to build for turbo!
BWR ramhorn turbo manifold/down pipe/dump tube
Re-loom engine harness and remove sound deadening material
Painted tranny
Battery relocation
Painted head
Personal steering wheel/BWR catch can and other parts
Picked up assembled block and pics of old pistons
Motor assembled time to install
First start up video after rebuild
Replacing valve seals using the "Rope Trick"
Blaze yellow plasti dip rims
Turbo install begins!
Fuel pump rewiring guide and window weld torque mounts
Starter rebuild
First tune while boosted
Small photoshoot
Advanti Storm S1 and BFG Rivals mounted
Oil cooler install
Exterior battery kill switch
Tuned once again
ABS delete
Headlight duct and LSD
First set of slicks
Slicks and rims mounted

Current setup
Motor
-Turbo 98 JDM Type R B18C (427whp and 304tq)

Engine Setup
-82mm Wiseco 8.7:1 pistons
-Stock sleeves
-Precision 5531 turbo
-BWR ramhorn manifold
-Tial 38mm MV-S wastegate
-Tial Q 50mm BOV
-Victor x intake manifold ported to match TB
-Skunk2 70mm throttle body
-CTR cams
-Supertech flat faced valves,springs and retainers
-3in exhaust and downpipe, no cat, Vibrant muffler
-Innovate MTX-L wideband
-Hondata S300 V3
-RC 750cc Saturated
-Golden Eagle fuel rail
-Grams Performance 255 Fuel Pump
-92 Octane
-Omni 4 bar map sensor
-BWR catch can setup
-MFactory LSD

Suspension
-ASR subframe brace
-Blox Pro Drag coilovers
-Energy suspension bushings
-Full Race traction bar

Tires/Rims
-M&H 24.5x8.5x15 slicks
-Advanti Storm S1 Rims 15x8 +25 offset
-BFG Rivals 205/50/15 tires

Brakes
-Mini Cooper Stop Tech Slotted Rotors
-ITR Front Calipers with Stop Tech Pads
-Techna Fit Stainless Steel Brake Lines

Interior
-Whitfield 10 point chromoly rollcage
-Kirkey pro drag racing seats
-G-Force 5 point harnesses
-Tan To Black Interior Swap
-Personal Grinta Black/Red Suede Steering Wheel
-ITR Shift Boot

Exterior
-ITR Front Lip Replica
-OEM Honda Access Window Visors
-OEM ITR Rear Spoiler
-20% Window Tint
-Team CGP 2 Piece Rear Diffuser
-Team CGP moonroof delete plug


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Original Post
So today I picked up a 96 GSR. Its got 151k on the motor. Motor runs pretty smooth.

The major issues that its got is:

  • the damage on the front drivers fender (seller gave me a replacement)
  • the brakes need to be replaced ASAP
I got the car for a decent price so I wasnt worried about the problems.


Other than the front corner of the car the rest of the body is pretty clean.


So tonight I bought new brake pads all around and new rotors for the front. I will be replacing them tomorrow. Should get rid of the constant squealing lol.

I also plan on washing and cleaning her a little bit too.


For now I plan on just fixing all the small things and cleaning up the body a bit. Definitely getting rid of the yellow high beams and front turn signals. I also plan on getting some new wheels and tires. Its currently on steelies and snow tires.


Here is a couple of quick pics I snapped on my phone. Ill post up some more tomorrow when I get a chance.


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#597 ·
Just cleaned the IACV. It didnt look too bad. I think I will look for a backup just in case. Im sure I can find a used one for pretty cheap.

I also reset my ECU and installed my replacement AC line so it is good to get recharged.

Havent tried starting it yet just had to come inside and double check some things but ill let you guys know how it goes.
 
#600 ·
Thats what I was planning on doing today but the car doesnt run without giving it gas.

recalibrate the tps? Remember that's what mine was doing also.
Yeah I recalibrated it yesterday.


So I am pretty sure that it is my IACV. It just seems like the motor isnt getting enough air at idle. When I give it gas the throttle body lets more air which pretty much bypasses the IACV and the motor runs. I tried unplugging the IACV and starting it and didnt change anything. Just for fun I tried another MAP sensor and that didnt change anything.

Is it pretty safe to assume that the IACV went out?
 
#601 ·
yeah, its pretty safe to assume its the IACV. locally ive been talking to a few friends, they have had no issues with unplugging the iacv, and then rerouting the coolant hoses around it just bypassing the IACV all together. im pretty sure im going to do that myself. a new IACV is ungodly, and used ones are really hit or miss. most IACVs that i have seen are on their way out. But i did just pick one up w my new IM and i was told that it was a good working IACV. so i guess time will tell (when i put the IM on that is)
 
#605 ·
So I tried another IACV and still wont start on its own. Once I give it some gas it runs but then dies right after I let off. Any other ideas on what it could be?

I have the idle screw backed out all the way to about where it looks like its going to come out.

A week before the dragon is not when I want issues like this :icon_twisted:
 
#609 ·
I was thinking it could maybe be the MAP sensor but tried another one and got the same results. If all else fails I will go ahead and setup the throttle body so its open slightly.

My Skunk2 throttle body should be tomorrow but I will be out of town until Tuesday so I can install it then and see what happens. I think with the Skunk2 throttle body it will do the same thing. If I get off work early this week I might take it to the shop who tuned my car and see if they have any ideas on what it could be.
 
#611 ·
Well when the idle screw is set correctly you should be able to troubleshoot the IACV/FITV by covering the holes in the throttlebody in front of the throttle plate when warmed up completely and the idle should be at 500. If it's above you would a vac leak, below/stall would be sensors or something like that.

I once cleaned my IACV, throttle body and sprayed a bunch of carb cleaner into the intake manifold, it kinda reacted like what you're experiencing but after beating on it for 20 minutes it fixed it's self. I don't think you'd have to adjust your throttle plate very much at all if any if it was idling good after your tune.

I'd set the throttle plate back to stock spec if not just a bit more. Check wiring and wiggle some stuff around, check timing, check everywhere for vacuum leaks especially the throttle body and check the fuel pressure I suppose. I'd also try turning the A/C on and seeing what happens since that raises the idle to see how the IACV reacts.
 
#612 ·
It was idling just fine after the tune. About a week after the tune I started getting this issue. I am beginning to think the issue isnt with the throttle body or IACV.

Are there any sensors that could have went bad that could be causing this issue where the car doesnt want to start on its own?
*Ive tried another IACV
*Tried another MAP sensor
*TPS has been calibrated
*There is no CEL

Ill check the timing when I get home tomorrow. I looked at the cam gears and they were still inline with each other didnt check the crank though. I cant turn on the AC yet since I just replaced one of the hoses and the system is empty.
 
#613 ·
Do you have access to another TPS that is on a known running car that you could swap over? I know you calibrated this one but TPS sensors seem to be quite the "wear item" from reading through our forums lately lol.

I would second a double checking of the wiring at all sensors on the IM/TB.

Are the plugs gapped to the proper specs?
 
#614 ·
This is actually a different TPS. I forgot to remove my other one from the throttle body when I sent it in to Skunk2. They are going to be sending my old one back. The TPS I have on the car right now is the one that came with it from the factory. It worked just fine on my other motor.

I double checked the wiring on the sensors and they look good. I believe the only sensors I have are IACV, MAP and IAT (I think thats what its called).

I am pretty sure the spark plugs are gapped correctly. I bought them from my tuner and he installed them right before my tune. I would hope the tuner gapped them correctly but I will double check.
 
#615 ·
Did you run a range colder or you running the oem ones? I ran a colder range in mine it was not really mandatory but told it wouldn't hurt.
 
#617 ·
Yeah I was just asking don't really need it, don't thinking it's going to support your idling issue. I'm still thinking it's the tps honestly. I tried one from a working car, and a brand new one out of the box still did the same thing, it ended up being that 95mach5 had to remove those brass fittings that go around where the bolt goes into the tb to attach it to the intake manifold. Might want to take one of the spare ones and do that and get it completely calibrated. One other thing I wanted to ask you, is did you upgrade to bigger cams?
 
#619 ·
So ive been researching nonstop on the issue. Almost all of the threads lead back to the TPS or IACV. Next thing I am going to check is voltage to the TPS and IACV and also the continuity for those sensors to the ECU could possibly be a loose connection. Im out of town for work tonight but will be home tomorrow so I can continue troubleshooting.

Still no sight of the throttle body from Skunk2 which should have came Friday. I emailed them for tracking info. My friend did sandblast my valve cover today so I can get that painted this weekend.

One week until I leave for the trip....hopefully!
 
#622 ·
See, good thing you got a guy like me that went through the same agonizing pain that you are a few weeks earlier. I'm saying that tps issue was a PITA! Until we removed the brass fittings we couldn't get it up to spec. Also we removed one of the wires that ran to it (believe it was the red wire, and ran a completely new wire to it that didn't fix it, it was all in the voltages it was putting out. I'm running a stock tb as well but an aftermarket TPS (omnipower) because the stock one that came with the Type-R TB exploded once we notched it and unscrewed it. Definitely your next step man, seriously do this for Kamikaze!!!
 
#623 ·
Haha yeah I should be able to test tomorrow. Hoping to find something wrong. My plan is to first check the voltages at the TPS and IACV and ensure that they are getting voltage. If everything looks good there then I will go ahead and check the continuity from each wire on the IACV/TPS to the ECU. Anything else I should check?

So what fixed your issue was it just getting the TPS calibrated to spec?
 
#624 ·
Yep, nothing more. Because without giving it gas it'd start, get to about 1000 rpms, shut right back off, you'd hear the abs, then try it again. After the tps was to spec, everything else was down hill from there.