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Last Updated At: 5/10/2003 10:00:15 AM This article is provided "as is" without any representations or warranties, express or implied. Team-Integra makes no representations or warranties in relation to this website or the information and materials provided on this website.
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The most commonly talked about modification, there are many myths and
speculation regarding exhausts, so let's start of clean shall we? Yeah that's
right, anything you might have in your head about what makes a good exhaust
system whether it be thoughts on pipe size or misunderstanding of backpressure
just forget about it for now.
The exhaust is responsible for carrying and expelling waste gases away from
the engine as well as silencing the engine's noise output. Gasses leave the
combustion chamber under extreme pressure and enter into the exhaust manifold.
After the exhaust manifold joins the gasses from all the cylinders together, the
gasses enter the catalytic converter where they undergo a process discussed in
our Catalytic Converter (coming soon) article. After the gasses exit the
catalytic converter, they enter into the B-pipe where there is usually a
resonator to help silence some of the noise caused by the escaping of the
pressurized gasses. After that the gasses enter into a specialized muffler where
the majority of the silencing occurs and then are expelled out into the air.
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The Basics
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This here is a simplified picture showing one of the four cylinders inside our engines. The piston in this picture
has begun it's intake stroke and air is starting to enter the combustion chamber. So what does this have to do with
exhausts? Well look at the exhaust valve, you can see that it is still open even though the piston already
completed it's exhaust stroke. This is called valve overlap and is necessary for high revving engines such as
Integras. At high RPMs, air is being pushed out the combustion chamber so fast that not all of the air can escape
in time after the piston completes it's stroke. The overlapping period as you see here allows the momentum
of the air to keep moving it out of the chamber even though the piston already has started creating a vacuum with
it's intake stroke. This works great at high RPMs, but what about the low RPMs? The air is usually not moving fast
enough for the overlapping period to be beneficial so if exhaust gasses aren't moved quickly through the exhaust,
the vacuum created by the piston's intake stroke can actually suck some exhaust gas back into the combustion
chamber. This is how aftermarket exhausts can cause a loss in low end power. Incorrectly sized
exhaust pipes can disrupt the airflow, allowing exhaust gasses to be sucked back in during this valve overlap period.
Obviously we don't want already burnt, noxious gasses to mix with our fresh air/fuel mixture so it is very
important to have a properly tuned exhaust for the right application.
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To understand how to properly tune an exhaust you must first understand
exactly how the gasses will be flowing through it. Exhaust gasses do not flow in one
continuous stream they get shot out in pulses. Each time a valve opens and gas is
pushed out of the combustion chamber, it creates a pulse. As you can see
from the picture, the head of the exhaust pulse remains at a high pressure after
it is shoved out of the combustion chamber. The center of the pulse is closer to
the ambient pressure of the exhaust system and the tail turns into a low pressure vacuum.
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Now look at these exhaust pulses all lined up as they travel through the
exhaust. This would be an exhaust system which was sized perfectly for the car
at the right RPM. The pulses, to an extent, will move through the B-pipe to the
muffler by themselves. But we want the exhaust gasses to travel as fast as they
possibly can. How can we get them moving faster? Well you get them to line up
like shown, and the pulses will then pull each other through. As with most naturally occurring phenomenon,
opposites will attract. The high pressure heads are pulled into the low
pressure, almost vacuum-like tails. So each pulse will follow after the other,
effectively leading each other to the muffler and away from the engine.
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Pipe Sizing
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In a perfect exhaust system with the engine at the right RPM, all the
heads would line up perfectly with the tails of the exhaust gas pulses. Of
course in real life this can't always be that way but that's why we must
choose our pipe diameter carefully. In the lower RPMs, pulses are smaller, and further apart.
When you rev up into the high RPMs, pulses get bigger and closer together. So we want to keep the small, spread
out exhaust pulses in line in the low RPMs but we also want to accommodate the larger, quicker pulses in the high RPMs.
For this reason
we have to decide what pipe size will give us the best trade-off of low-end vs. high-end power so
we can get the highest total HP increase possible throughout the RPM range.
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We see here a restrictive stock
exhaust system. In the low RPMs, this tight formation of pulses becomes an
advantage as it keeps the them close together so they can pull each other
through the exhaust rather than lingering around. However as the RPMs rise, the
pulses become closer and closer together, raising backpressure to restrict the
piston in pushing out more exhaust gasses.
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Here you can see a correctly sized exhaust system. The
backpressure is minimized as much as possible while allowing pulses to line up nicely and
provides a good trade-off between both low and
high-end power. For most N/A applications this
pipe size would be 2.25" in diameter. A common mistake sometimes talked about in "tuner" magazines is that you need some backpressure for the system to flow properly. This is a myth created by amateur testing methods. You can see the exhaust here is properly sized and will get the best performance out of any other sizes, bigger or smaller. So because it outperforms the bigger exhaust they just assume that backpressure was the key to success here. As you can see from this picture, they are wrong. The reason this exhaust performed the best was because the pules were perfectly in line and able to draw each other out of the exhaust at the highest velocity possible.
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Now we are looking at the opposite end of the spectrum from advice commonly given by "tuner" magazines. "The bigger exhaust you have the better it flows and you
have no backpressure anymore so you
make tons more power." Yeah right. Funny how these "tuner" magazines will say something on one page and then say something opposite on the next. And yeah I keep putting "tuner" in quotes because I'm being sarcastic. I honestly thing most of those magazines are a joke. Anyway in an exhaust system that is too big,
the pulses get disorganized and don't follow each other in line. Some of the
pulses will bounce around, causing exhaust gasses to hang around in the exhaust
pipe with little forward motion. These gasses are susceptible to being sucked back
into the combustion chamber on the piston's intake stroke, diluting the fresh
air/fuel mixture and ultimately causing power loss. So while you have minimized
backpressure even further with an over-sized pipe, you did so at the price of disorganizing
the exhaust pulses.
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Forced Induction
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Gasses exiting the combustion chamber of an N/A car are already under very
high pressure, which is what creates the exhaust pulse in the first place.
Turbos and Superchargers can raise that pressure dramatically, causing much
bigger pulses. Because of the larger pulse sizes, you can see that having larger
exhaust pipe sizes are okay.
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Mufflers
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This is a picture of an OEM muffler. These decrease
noise by reflecting pulses into each other which causes "destructive interference".
Basically if a sound wave runs into another sound wave of the same frequency and opposite phase, then
the sound waves are cancelled out and no noise is heard. Of course no muffler can ever
do this perfectly so there is still sound to be heard. The performance of these
mufflers as you can guess is less than wonderful. The air is forced into many
dead-end chambers, creating backpressure and making it difficult for the air to
flow through smoothly. Sounds like the stock muffler sucks, and maybe just
changing the muffler will give us good performance gains right? Wrong.
This would be another one for the Magazine Mechanics. "This muffler will reduce
backpressure and you'll see at least 15-20HP with this ultimate free flowing
design!" By now I hope we can see what a big fat load of crap that is. In the
stock exhaust system, the pulses have already been jammed together, and the
backpressure has already affected the engine. So you change your muffler to a
better flowing one, so what? The amount of backpressure in the exhaust system
remains unchanged. You're just putting a fire hose at the end of a garden hose, the flow remains unchanged. So unless your exhaust has reduced backpressure enough so that the
muffler becomes a restriction, then changing the muffler to a "free
flowing" design will have no effect on real-world performance.
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That's about all there is to do with exhausts. I hope I could help you all
learn a bit more our the cars which we love and make the correct purchasing
decisions. Any questions please feel free to e-mail me at SurferX@team-integra.net
alright? Till next time, peace.
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Posted 2/16/2002 6:30:10 PM
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