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jcavittintegra
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Spoolin in, TN Apr/12/03 2000 GSR User ID: 21212
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Last Here
5/16/2009 |
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Just finished the manual swap in the 98 teg. The first thing is the chassis is NOT the same. The top trans. mount bracket must be cut and rewelded in different place to work. Its a pain to put in the pedal set, and you have to weld up the floor pan hole, where the auto shifter linkage is. But here is the parts list needed to swap a y21 in a dc4 chassis.
1. The trans.
2. Linkage rod assembly (any 94-01 teg)
3. Manual trans. console
4. Shifter and knob
5. Manual ECU
6. Pedal assembly (94-01 civic or teg)
7. Clutch slave and master cylinders
8. Clutch fluid container
9. Clutch hard lines and hoses
10. Flywheel and bolts
11. Clutch set with alignment tool and throw out bearing.
12. Manual intermediate shaft (94-01 teg, 95-97 delsol, 99-01 civic)
13. Rear trans. mount bracket for manual trans. (94-01 teg only!)
14. Front trans. mount bracket for manual trans.
15. After re welding the bracket on chassis, a top tran. mount for manual trans. (94-01 teg)
16. Starter for manual trans.
17. Lots of spare bolts and nuts
18. Air tools
19. GM syncromesh #12345349, 3 quarts.
20. Time and plenty of beer.
Edit by Moderator:
search using "auto" and "manual" and "conversion" as search terms
Hybrid Honda article on a b16a swap for a Dseries to show process and things to look out for
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Getsideways
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Rochester Hills, MI Nov/13/03 User ID: 35087 Name: Jason
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How much did you pay? I had mine done on my civic for $1500.
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Note to self: If all else failes, theres always DRIFTING.
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jcavittintegra
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Spoolin in, TN Apr/12/03 2000 GSR User ID: 21212
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Last Here
5/16/2009 |
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Done all the work at my shop, so no labor fees. About 1100.
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t_newnes
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Thornton, CO Aug/18/02 1995 SE User ID: 6454 Name: Tommy
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Last Here
7/9/2005 |
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im thinking about doing this on my teg but i havent done anything major to it yet should I do the swap or just buy another teg? and if i did the swap, not being able to do the labor in my own shop, how much would i be looking at spending?
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jcavittintegra
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Spoolin in, TN Apr/12/03 2000 GSR User ID: 21212
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Last Here
5/16/2009 |
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it took me about 6 hrs, so 960, at my shop.
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t_newnes
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Thornton, CO Aug/18/02 1995 SE User ID: 6454 Name: Tommy
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Last Here
7/9/2005 |
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does it require major fabrication or is it something that i can do in my garage with a friend or two and a cherry picker?
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paul
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Apr/30/02 User ID: 8401
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Last Here
1/14/2008 |
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Quote: Originally posted by jcavittintegra on Nov/18/03
Just finished the manual swap in the 98 teg. The first thing is the chassis is NOT the same. The top trans. mount bracket must be cut and rewelded in different place to work. Its a pain to put in the pedal set, and you have to weld up the floor pan hole, where the auto shifter linkage is. But here is the parts list needed to swap a y21 in a dc4 chassis.
1. The trans.
2. Linkage rod assembly (any 94-01 teg)
3. Manual trans. console
4. Shifter and knob
5. Manual ECU
6. Pedal assembly (94-01 civic or teg)
7. Clutch slave and master cylinders
8. Clutch fluid container
9. Clutch hard lines and hoses
10. Flywheel and bolts
11. Clutch set with alignment tool and throw out bearing.
12. Manual intermediate shaft (94-01 teg, 95-97 delsol, 99-01 civic)
13. Rear trans. mount bracket for manual trans. (94-01 teg only!)
14. Front trans. mount bracket for manual trans.
15. After re welding the bracket on chassis, a top tran. mount for manual trans. (94-01 teg)
16. Starter for manual trans.
17. Lots of spare bolts and nuts
18. Air tools
19. GM syncromesh #12345349, 3 quarts.
20. Time and plenty of beer.
You forgot pilot bearing for the flywheel.
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92 EH2 CX
95 B18B |
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PhantomTEG
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NW Burb, IL Aug/03/02 1996 LS User ID: 5713 Name: Justin
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Last Here
1/7/2010 |
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Hey congrats, I'm doing mine this weekend, it would have been done a lil while ago but got sorta back loged doing other stuff around the house. I'll try to take some pics, thanks for the head up about welding the floorpan by the shift linkage.
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Think anying in Iraq has heard of Spoon?
BTW what's the difference between a rim and a wheel? (Michael Delaney) |
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t_newnes
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Thornton, CO Aug/18/02 1995 SE User ID: 6454 Name: Tommy
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Last Here
7/9/2005 |
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is there anything that needs to be tig welded or can I just borrow a MIG?
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jcavittintegra
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Spoolin in, TN Apr/12/03 2000 GSR User ID: 21212
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Last Here
5/16/2009 |
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Paul, my pilot bearing came with the flywheel, and one in the clutch set, so ive got a extra.
Tommy, not major fab. just pieces of thin metal and a pop rivet gun would work for floor pan hole, will have to reweld chassis mount or modify trans mount with a pedistall about 2.25 inches taller.
Justin, have fun hammering those spot welds off the bottom of the auto shift linkage, hint, chisel and sledge.
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aznguyen316
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L-town, KS Aug/24/03 1994 LS User ID: 30209 Name: Jonathan
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Last Here
8/7/2007 |
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Do I need to buy manual transmission axles? Or do I just need the intermediate/half shaft?
also...I just bought the whole conversion set up from a guy but it's all from a 2000 Civic SI. I know atleast some of the parts will work including the SI tranny. He said he'd send me everything needed including shift linkage, mounts, pedals, master/slave cylinders, so I hope everything works out. If you guys know specifically what will or will not work, tell me.
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Auto-Manual swap info |
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aznguyen316
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L-town, KS Aug/24/03 1994 LS User ID: 30209 Name: Jonathan
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Last Here
8/7/2007 |
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bolts don't line up right on the transmission...I heard you can ghetto rig it up and it'll work, but just sell it and buy a diff starter...
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Darkstarsk8r27
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8 pounds in, PA Nov/02/05 1994 LS User ID: 62180 Name: Justin
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Last Here
2/9/2010 |
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i was wondering how much it would cost if i had a shop do it for me.... how much would parts be and then about how much for labor.
i might be able to get my dad's friends shop to do it for cheap
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My motor rebuild / turbo install |
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JD97
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CA Nov/14/03 1997 LS User ID: 35158
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Last Here
6/6/2008 |
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Quote: Originally posted by Getsideways on Nov/18/03
How much did you pay? I had mine done on my civic for $1500.
is that with the tranny?
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